Products Made With Captured Greenhouse Gas Are Reaching Commercial Scale
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Products Made With Captured Greenhouse Gas Are Reaching Commercial Scale

Startups are taking aim at chemicals, one of the largest industrial sources of global emissions

By DIETER HOLGER
Thu, Dec 1, 2022 8:58amGrey Clock 3 min

Straws, bottles and packaging made with captured greenhouse-gas are starting to reach commercial scale, offering a way for businesses making and using everyday products to reduce emissions contributing to global warming.

Locking up greenhouse gas in ingredients that go into products can be costly compared with petroleum-based options and presents hurdles to building out enough infrastructure to capture emissions. Even so, big companies are increasingly willing to pay a so-called green premium for products that help reduce their carbon footprints by seeking alternatives to plastic and other materials made with petroleum.

Origin Materials Inc. and Newlight Technologies Inc. are trying to meet that demand by bringing factories online that use captured emissions to manufacture materials used to make products including clothes, tires and plastic bottles. The two companies have signed deals with Target Corp., Ford Motor Co. and other companies hoping to reduce emissions in supply chains and from the use of their goods.

“If we could use carbon emissions as a resource to create useful products, then potentially we could create a consumer-driven pathway to reducing carbon in the air,” said Newlight Chief Executive Mark Herrema. Sourcing and transporting raw inputs and captured CO2 are crucial to a product’s so-called carbon-negative credentials, meaning more CO2 is stored than created.

Mr. Herrema said he expects Newlight’s costs to fall as production scales up, adding the Huntington Beach, Calif.-based company’s foodware products are already priced competitively with other sustainable options. He said there are many sources for emissions, but more infrastructure to capture them is needed.

Newlight in 2020 opened its first commercial-scale factory in Huntington Beach. It manufactures foodware, such as cutlery, bowls and straws, for Shake Shack Inc., Walt Disney Co. and Hyatt Hotels Corp. among others. Newlight said the factory has produced more than 50 million foodware units.

The company took about a decade to develop a process using microbes that suck up methane or carbon dioxide to grow a biological material called polyhydroxybutyrate, which is used to make biodegradable resins that can replace plastic. The private company sources captured emissions from dairy farms, ethanol plants and landfills, and is expanding into coal mines and exploring direct-air capture.

“Nature’s favorite food source is greenhouse gas,” Mr. Herrema said. “Do what nature does, turn it into useful goods.”

The startups are taking aim at chemicals that are an essential part of many consumer goods. The sector is the third-largest industrial source of greenhouse gas emissions globally and is on pace to produce more unless new technologies go into widespread use, according to the International Energy Agency.

Making chemicals that capture emissions faces two barriers, according to chemical industry analysts: reducing costs sufficiently to compete with petroleum-based chemical manufacturing and sourcing enough captured emissions or raw materials.

“The market for captured-carbon-based fuels and products is still relatively limited due to technology and cost constraints,” said Mitch Toomey, vice president of sustainability and responsible care at the American Chemistry Council trade association.

Mr. Herrema said Newlight is also in talks with Nike Inc. and Sumitomo Chemical Co. Ltd. to use its materials in apparel and automotive machinery. Previously, Newlight had agreements with IKEA and Dell Technologies to provide packaging, but Mr. Herrema said his company decided over the past few years to focus on serving foodware, fashion and automotive companies until it grows.

Newlight’s next factory is slated to come online in 2025 in Ohio, which will tap methane from a coal mine through an agreement with CNX Resources Corp. The CNX deal will supply between 1 million to 36 million metric tons of carbon-dioxide equivalent, with the likely amount somewhere in the middle, said Ravi Srivastava, president of new technologies at CNX. He said the mine is one of only five with a capture system in place, among more than 2,000 coal mines across the U.S. The companies declined to share financial terms of the deal and what portion of the mine’s emissions it will cover.

Competitor Origin Materials has a different approach to acquiring captured emissions and plans for its first commercial-scale factory to come online next year.

The West Sacramento, Calif.-based company already has $9 billion in orders from companies including Primaloft to make bedding and apparel and Ford for automotive parts, and expects to be profitable by 2025 after its second commercial-scale plant opens.

Through a chemical process, Origin Materials converts organic materials, which lock up carbon dioxide from when they were growing, for use in polyethylene terephthalate, or PET, plastic commonly found in packaging and other synthetic products. The company’s offerings will be cost competitive with petroleum-derived versions because the ingredients it uses are abundant and cheap, co-CEO John Bissell said.

“There are a lot of these materials globally,” Mr. Bissell said. “If we’re at the point that we are using all of those things, we’ve won the game if we are starting to run out of feedstock.”



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BHUTAN LAUNCHES WORLD-FIRST NATIONAL CRYPTO PAYMENT SYSTEM FOR TOURISM

Bhutan is pioneering a new frontier in travel by allowing tourists to pay for flights, visas, hotels and even fruit stalls using cryptocurrency via Binance Pay.

By Jeni O'Dowd
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Bhutan has become the first country in the world to implement a national-level cryptocurrency payment system for tourism, marking a major milestone in digital innovation and travel.

Launched in partnership with Binance Pay and Bhutan’s fully digital DK Bank, the system enables travellers with Binance accounts to enjoy a seamless, end-to-end crypto-powered journey. More than 100 local merchants, from hotels and tour operators to small roadside vendors in remote villages, are already live on the system.

“This is more than a payment solution — it’s a commitment to innovation, inclusion, and convenience,” said Damcho Rinzin, Director of the Department of Tourism, Bhutan.

“It enables a seamless experience for travellers and empowers even small vendors in remote villages to participate in the tourism economy.”

Using supported cryptocurrencies, tourists can now pay for nearly every part of their trip, including airline tickets, visas, the Sustainable Development Fee (SDF), hotel stays, monument entry fees, local guides, and shopping, all through secure static and dynamic QR code payments.

Binance CEO Richard Teng praised the move, saying: “We are excited to partner with Bhutan as we are not only advancing the use of cryptocurrencies in travel but also setting a precedent for how technology can bridge cultures and economies. This initiative exemplifies our commitment to innovation and our belief in a future where digital finance empowers global connectivity and enriches travel experiences.”

Known as the “Kingdom of Happiness,” Bhutan has long prioritised Gross National Happiness over GDP, with a strong focus on sustainability, cultural preservation, and societal well-being. The new system aligns with these values by reducing payment friction and bringing financial inclusion to local communities.

Among the key features of the system:

  • Seamless Experience: Tourists can pay with crypto for all travel-related expenses.

  • Inclusive Reach: Small vendors, even in remote areas, can accept QR code payments.

  • Lower Fees: Transactions cost significantly less than traditional payment methods.

  • Comprehensive Support: More than 100 cryptocurrencies supported, including BNB, BTC, and USDC.

  • Secure and Instant: Real-time confirmations, 2FA, and encrypted transactions via the Binance app.

Behind the local settlement mechanism is DK Bank, Bhutan’s first fully digital bank. Licensed by the Royal Monetary Authority of Bhutan, it aims to deliver accessible financial services to all, including marginalised and unbanked communities.

The launch is being hailed as a bold step forward in integrating digital finance with global tourism — one that could set the benchmark for other nations looking to modernise the travel experience while empowering their local economies.

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